Chapter 01 — System Architecture

Every Route.
Optimized.
Every Stop.
Exact.

STOPPING TOLERANCE ±2mm · PAYLOAD 1,500 kg · BATTERY 16h CONTINUOUS

L-01 / LiDAR Array
LiDAR sensor array circuit board in dark industrial setting

360° SCAN · 80m RANGE · 0.1° RESOLUTION

L-02 / Nav ControllerARM M7 · 480MHz
Navigation controller circuit board with processor and routing chips
SLAM
PATHFIND
COLLISION
L-03 / Drive System4× 1.5kW
M1
M2
M3
M4

OMNIDIRECTIONAL · 360° ROTATION · 2.5 m/s MAX

L-04 / Mecanum Base
OPERATIONAL

±2mm

Stop Tolerance

1,500 kg

Max Payload

Scroll to Chapter 02
Chapter 02 — Performance Data

Hard Numbers.
Zero Ambiguity.

Aggregated across 47 active facilities, 12,000+ operational hours logged in FY2025.

M-01
0%

Incident Reduction

vs. manual forklift baseline

M-02
0%

Throughput Gain

peak shift performance

M-03
0 mo

Avg. ROI Payback

full deployment to breakeven

M-04
0.00%

Navigation Uptime

across all active fleets

Forklift Incident Rate

Per 100,000 operational hours · Industry average vs. Convoy fleet

Industry Avg
Convoy Fleet
50403020100
2022202320242025

ROI Payback Timeline

Modeled on 50,000 sq ft facility · 2-shift operation · 8 AGV deployment

M0
M3
M6
M12
M18
M24
Annual Labor Savings$847,000
Incident Cost Avoided$320,000
Throughput Revenue Gain$1.2M
Chapter 03 — Facility Intelligence

See Every Route.
Eliminate Every Bottleneck.

Convoy's SLAM-based mapping generates a live digital twin of your facility, continuously re-optimizing traffic flow across every shift.

Before Convoy — Manual Forklift Operation
Traffic density
Congestion clusters visible
After Convoy — Autonomous Fleet Active
Convoy Routes Active
Traffic density
Optimized distribution

Shift Throughput Comparison

Pallet moves per 8-hour shift · Same facility footprint

Manual Forklift (3 operators)

312

Semi-Automated (1 supervisor)

680

Convoy Fleet (8 AGVs)

1,380

↑ 342% throughput increase · Same facility · Same square footage · Zero additional headcount

S-01±2mm

Stopping Accuracy

Laser triangulation

S-02<50ms

Obstacle Response

Emergency brake latency

S-0316h

Battery Cycle

Single charge, full shift

S-040.1°

LiDAR Resolution

360° continuous scan

Chapter 04 — Operational Proof

Named Facilities.
Verified Outcomes.

Not projections. Measured results from production environments, independently audited.

Large warehouse distribution center with tall pallet racks and wide loading dock corridors
CS-001

Meridian Logistics — Louisville, KY

"We went from 14 forklift incidents in 2023 to zero in 2025. The ROI conversation became a formality."

Derek Callahan

VP Operations, Meridian Logistics

14 → 0

Forklift incidents (annual)

+387%

Pallet moves per shift

16 mo

Full capital recovery

$2.1M

Year-2 net savings

Automotive manufacturing plant with organized parts storage and automated conveyor systems
CS-002

Stonecroft Manufacturing — Spartanburg, SC

"Lights-out Saturday operations — no supervisors on floor, zero incidents. That's the headline for our board."

Patricia Nguyen

Plant Manager, Stonecroft Manufacturing

100%

Lights-out weekend ops

+290%

Parts pick rate

22 mo

Payback period

$890K

Annual labor reallocation

Trusted by operations teams across

Meridian LogisticsStonecroft Mfg.Atlas FulfillmentCrestline IndustrialNorthbrook 3PLVantage Supply Co.
Chapter 05 — Begin Assessment

Your Facility.
Your Numbers.

A Convoy systems engineer will map your current material flow, model AGV deployment across your layout, and return a facility-specific ROI projection within 5 business days.

01

Facility Scoping Call

45 min with a systems engineer. No sales pitch.

02

Digital Twin Generation

We model your floor plan using your CAD files or a site visit.

03

ROI Projection Delivered

Incident reduction, throughput gain, payback timeline — your numbers.

Not ready to talk?

Download our ROI Calculator. Model your own numbers in Excel.

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2
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Facility Details

Tell us about the space we're optimizing.

Ready to see your facility numbers?